Quality control (QC) isn’t glamorous, but it’s what separates successful brands from disaster stories. Sadly, too many manufacturers treat QC like an afterthought. Let’s break down why that’s a dangerous move.
What QC Should Look Like:
- Pre-Production Checks: Fabric inspections, shrinkage tests, and trim verification.
- In-Line Checks: Stitching consistency, thread color, seam strength, and logo alignment.
- Final Checks: Measurements, labeling, packing, and visual inspection.
What Actually Happens at Bad Factories:
- No in-line checks. Only final QC (if any).
- Issues passed down the line, leading to expensive rework.
- No photo documentation or reporting.
The Real Cost of Bad QC:
One client of ours came to us after receiving 4,000 polos from a previous factory. 1,200 of them had broken buttons. Fixing them cost weeks and nearly ruined their client relationship.
Good QC Isn’t Just About Stitching:
It includes fabric behavior post-wash, print longevity, sizing consistency, and even packaging. QC ensures your brand reputation isn’t tarnished by bad reviews and returns.
How We Handle QC:
- We have a dedicated QC team.
- Clients receive photo and video reports.
- We use AQL standards for inspections.
Conclusion:
If you think QC is optional, you haven’t lost a big order yet. Trust us—cutting corners here is the fastest way to lose money, time, and customers. QC isn’t extra—it’s essential.